Chemical Process Reactor

Name: Chemical Process Reactor
Brand: MARUTI ENGINEERS
Price: 120000 INR
Availability: InStock

Price 120000 INR/ Unit

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MOQ : 1 Unit

Chemical Process Reactor Specification

Application
Chemical Processing

Type
Vertical Reactor

Material
Stainless Steel

Capacity
2000 Liters

Weight
1500 Kg

Dimension (L*W*H)
3500 x 1600 x 2000 mm

Condition
New

Vessel Closure
Top Manhole with Clamp

Surface Finish
Mirror Polished

Discharge Type
Bottom Outlet Valve

Sealing Type
Gasketed Flanges

Corrosion Resistance
High

Orientation
Vertical Stand Mount

Jacket Type
Double Jacket for Heating/Cooling

Temperature Range
Up to 250°C

Stirring Mechanism
Agitator with Motor Drive

Power Consumption
7.5 kW

Reactor Pressure
Atmospheric to 5 Bar

Chemical Process Reactor Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
4 Units Per Month

Delivery Time
30 Days

About Chemical Process Reactor

Capacity	2.5 KL
Material	Mild Steel
Usage/Application	Industrial
Max Pressure	3-6 kg
Max Design Pressure	10-15 bar
Automation Grade	Automatic

MARUTI MAKE SS/ MS jacketed reactor vessel.
MOC- SS/MS/Aluminium
Capacity- up to 10 KL
RPM- As per requirement

Efficient Stirring and Mixing

The reactor employs an agitator powered by a motor drive, guaranteeing consistent mixing of chemicals. This design enhances process uniformity, reduces reaction time, and ensures that even highly viscous substances are processed efficiently within the vessel.

Advanced Temperature and Pressure Control

Operating safely at pressures from atmospheric to 5 bar and temperatures up to 250C, the double-jacketed system supports precise heating and cooling. This feature protects sensitive chemical payloads and optimizes reaction yields for diverse applications.

Superior Material and Corrosion Resistance

Constructed with premium stainless steel, the reactor offers high corrosion resistance, crucial for processing aggressive chemicals. Its mirror-polished finish not only improves hygiene and cleaning but also ensures extended equipment longevity, reducing maintenance costs over time.

FAQ's of Chemical Process Reactor:

Q: How does the agitator with motor drive improve chemical processing in this reactor?

A: The motor-driven agitator ensures thorough and uniform mixing of reactants, which promotes efficient chemical reactions and minimizes the risk of content settling or uneven processing. This level of agitation is especially beneficial for handling viscous or multiphase mixtures.

Q: What advantage does the double jacket offer for heating and cooling?

A: A double jacket allows controlled temperature regulation by circulating heating or cooling fluids around the vessel. This enables rapid thermal responses, maintaining ideal reaction conditions and protecting sensitive ingredients from thermal shock.

Q: When is it necessary to utilize the pressure range up to 5 bar in the reactor?

A: Pressurizing up to 5 bar is essential when carrying out reactions that require elevated pressure for increased yield, accelerated reaction rates, or improved product qualities compared to atmospheric processes. This capability expands its application versatility.

Q: Where is the most efficient discharge point on this reactor?

A: The bottom outlet valve serves as the discharge point, facilitating complete and safe emptying of processed materials. Its design minimizes residual retention, promoting convenience during cleaning and product transfer.

Q: What processes and applications is this vertical reactor suitable for?

A: It is well-suited for mixing, blending, polymerization, hydrolysis, and other chemical batch processes, particularly in the pharmaceutical, specialty chemical, and industrial sectors requiring high reliability, corrosion resistance, and controlled conditions.

Q: How does the gasketed flange sealing type benefit operation and maintenance?

A: Gasketed flanges ensure robust, leak-proof sealing, providing enhanced safety when working at elevated pressures and temperatures. Additionally, they allow straightforward disassembly for routine maintenance and inspection, reducing downtime.

Q: What are the main benefits of choosing a mirror-polished stainless steel reactor?

A: Mirror polishing improves resistance to residue buildup, simplifies cleaning, and minimizes cross-contamination during batch changes. Combined with stainless steel's corrosion resistance, these features assure longevity and compliance with hygiene standards.

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